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DiaGrid®
Diamond Beads & Wire Saw |
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Back
to Kinik Products
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Introducing
the revolutionary diamond grid brazed in multiple layers
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| DiaGrid®
beads (patent pending) are not mechanically electroplated, nor
physically sintered¡Kthey
are chemically brazed! As such, no diamond will fall out. Moreover,
all diamond grits are set in a predetermined pattern, so every grit
will work to the optimum, no diamond is wasted. |
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Chemical
Bond
High
Protrusion
Regular
Spacing |
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DiaGrid® |
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Mechanical
Bond
Low
Protrusion
Random
Distribution |
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Sinteed |
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Mechanical
Bond
Low
Protrusion
Random
Distribution |
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Electroplated |
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| Because
diamond grits form a grid with high protrusion, and they never fall
out, so DiaGrid®
beads may cut twice as fast or twice as long when compared with
conventional beads. For sawing granite with a stationary machine,
DiaGrid®
may cut 10-20M2/m at a speed of 1-6M2/hour; for sawing marble, 40-80
M2/m at 8-18 M2/hour. |
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| DiaGrid®
beads are more free cutting, so the electrical power consumption is
lower, the cutting path is also straighter, and sawing surface
smoother than that for conventional beads. |
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world smallest 6 mm diameter diamond beads and wire saws are also
available for complicated profile cutting and multiple wire sawing. |
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 Wire
saw specifications
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Application
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Site
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DiaGrid®
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Type
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Object(1)
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Dimension(2)
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Spacer(3)
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Beads/m
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Joint(4)
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Length
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Concrete
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Factory
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DG
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3
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C
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-1010
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C
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40
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F
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´
™ m
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Sandstone
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Factory
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DG
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3
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S
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-1010
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C
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40
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F
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´
™ m
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Granite
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Factory
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DG
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3
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G
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-1010
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P
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40
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F
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´
™ m
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Marble
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Factory
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DG
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3
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M
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-1010
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P
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29
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F
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´
™ m
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Granite
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Quarry
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DG
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3
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G
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-1010
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P
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40
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F
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´
™ m
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Marble
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Quarry
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DG
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3
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M
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-1010
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S
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29
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F
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´
™ m
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Profile
Concrete
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Factory
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DG
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2
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C
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-0910
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P
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40
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F
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´
™ m
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Profile
Sandstone
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Factory
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DG
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2
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S
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-0910
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P
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40
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F
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´
™ m
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Profile
Granite
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Factory
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DG
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2
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G
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-0910
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P
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40
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F
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´
™ m
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Profile
Marble
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Factory
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DG
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2
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M
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-0910
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P
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40
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F
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´
™ m
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Profile
Granite
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Factory
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DG
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1
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G
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-0810
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P
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48
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F
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´
™ m
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Profile
Marble
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Factory
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DG
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1
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M
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-0810
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P
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48
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F
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´
™ m
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Profile
Granite
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Factory
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DG
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1
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G
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-0608
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P
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50
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F
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´
™ m
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Profile
Marble
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Factory
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DG
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1
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M
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-0608
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P
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50
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F
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´
™ m
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| 1. |
C=
concrete ; M= marble ; S= sandstone ; G= granite |
| 2. |
Diameter
´
Length in mm |
| 3. |
P=
plastic ; S= spring ; C= combined (P+S) |
| 4. |
F:
ferrule ; L: loop ; N: none |
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Cable
Size is 5 mm except it is 3 mm for DG1-0608. |
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f5
mm cable contains 7x19 steel wires (tensile strength 2000Kg); 3mm ,
7x7 steel wires (tensile strength 1000Kg). |
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Twist
the wire 1.5 turns/m before joining plastic sealed wires (1 turn/m for
profile cutting). |
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High
wire speeds (>30m/s) are preferred. Use a large flow of cooling
water in all cases. |
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Reverse
the wire when cutting speed becomes too slow. |
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DiaGrid®
beads may be purchased as loose beads or assembled wire. |
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