home
preface
products
new
contact
links

Gear Grinding Wheels   

 

Back to Kinik Products

 
Three main ways of gear ginding:
 
1. Reshauer system: Continuously generating grinding. High efficiency, suitable for mass production of small gear.
2. Pratt system: Indexing type generating grinding of adjacent tooth flanks with a type 4 wheel.
3. Magg system: Indexing type generating grinding of non-adjacent tooth flanks with two saucer wheels. (Type 12-1)
 
 "Reishauer" System:
 

Gear Material

Gear Sizes

Pressure

Angle(o )

Recommendation

Module

Diameter Pitch

(SNCM)

(SCr)

1.0~1.25

25~20

17.5o , 20o

32A 180 K/J 8V

1.5~2.0

18~13

17.5o , 20o

32A 150 J 8 V

2.5~3.0

10~7.5

17.5o , 20o

32A 120 J 8 V

3.25~4.5

8~6

17.5o , 20o

32A 100 J 8 V

5.0~7.0

5~3.5

17.5o , 20o

32A 80 J 8 V

Standard wheel sizes:
350 x 32 x 160 400 x 84 x 160
350 x 84 x 160 400 x 104 x 160
350 x 104 x160 400 x 150 x 160*
350 x 150 x 160 *
Note : 1. The tooth shape of above wheels, marked by, ' * ' shall be generated by users.
2. Wheel ordering, please advise gear material, diameter pitch or module and wheel sizes.
"Pratt" System:
 
Gear Material Wheels Recommendation Standard Sizes
O. D. M 0.75 -2 M 2.5 -4 Module 4

Heat-treated low-alloyed steel strength ³ 120kg/mm2

240mm PSA100IV PSA60IV PSA54IV
240 16 x 45
240 x 20 x 45
240 x 25 x45
350 x 25 x H
350 x 30 x h
400 x 32 x127
400 x 40 x 127
400 x50 x 127
H=90, 127, 160
400 x 40 x 203.2
350mm   PSA60HV  

Hardened low-alloyed steel

240mm   WA60JV WA54IV
350mm WA100IV WA60IV  

Nitrided Steel

240mm GC100IV GC80IV GC80IV
350mm      

Hardened High-alloyed steel & HSS.

240mm 32A100HV 32A60IV 32A46IV
350mm   32A60HV  
400mm

Grey Cast Iron

Chilled Cast Iron

240mm   WA60KV  
350mm   WA60JV WA46KV
400mm
  
Maag System
  
Gear Material Recommendations
M1~2.5 M2.5~5 Module 5

Heat-treated low-alloyed steel Strength ³ 120kg/mm2

PSA80JV PSA60JV PSA46JV

Hardened low-alloyed steel

PSA80IV PSA60IV PSA46HV

Nitrided Steel

GC100HV GC80HV GC60HV

Hardened High-alloyed steel & HSS.

WA80HV
32A100GV
WA60IV
32A60HV
WA60HV
32A60HV
Note : Above specifications, are suitable for the 0o grinding method. For the 14.5o /20o , selecting one grade harder wheels is better.
 

Standard Sizes (D x T x H)

220 x 17 x 40

340 x 26.5 x 55

450 x 29 x 127

500 x 29 x 160

220 x 20 x90

340 x 26.5 x 150

450 x 29 x 160

500 x 29 x 270

280 x 25.5 x 40

340 x 29 x 55

480 x 29 x 127

500 x 41 x 160

280 x 32 x 90

340 x 29 x 150

480 x 29 x 160

500 x 41 x 270

Note: When ordering, please advise full sizes, including U.J.K.P.
 
 
   
  
 

Copyright © April 2001 Rukun Jaya Sentosa, Jakarta, All rights reserved

All comments and suggestion, please email to webmaster