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Back
to Kinik Products
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Three main ways of gear
ginding:
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| 1. |
Reshauer
system: |
Continuously
generating grinding. High efficiency, suitable for mass production of
small gear.
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| 2. |
Pratt
system: |
Indexing
type generating grinding of adjacent tooth flanks with a type 4 wheel. |
| 3. |
Magg
system: |
Indexing
type generating grinding of non-adjacent tooth flanks with two saucer
wheels. (Type 12-1) |
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"Reishauer" System:
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Gear
Material
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Gear
Sizes
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Pressure
Angle(o
)
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Recommendation
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Module
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Diameter
Pitch
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(SNCM)
(SCr)
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1.0~1.25
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25~20
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17.5o
, 20o
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32A
180 K/J 8V
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1.5~2.0
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18~13
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17.5o
, 20o
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32A
150 J 8 V
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2.5~3.0
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10~7.5
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17.5o
, 20o
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32A
120 J 8 V
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3.25~4.5
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8~6
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17.5o
, 20o
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32A
100 J 8 V
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5.0~7.0
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5~3.5
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17.5o
, 20o
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32A
80 J 8 V
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| Standard
wheel sizes:
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| 350
x 32 x 160 |
400
x 84 x 160 |
| 350
x 84 x 160 |
400
x 104 x 160 |
| 350
x 104 x160 |
400
x 150 x 160* |
| 350
x 150 x 160 * |
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| Note
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1. |
The
tooth shape of above wheels, marked by, ' * ' shall be
generated by users.
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2. |
Wheel
ordering, please advise gear material, diameter pitch or
module and wheel sizes. |
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"Pratt" System:
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| Gear
Material |
Wheels |
Recommendation |
Standard
Sizes |
| O.
D. |
M
0.75
-2 |
M
2.5 -4 |
Module
4 |
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Heat-treated
low-alloyed steel strength
³
120kg/mm2 |
240mm |
PSA100IV |
PSA60IV |
PSA54IV |
| 240
16 x 45 |
| 240
x 20 x 45 |
| 240
x 25 x45 |
| 350
x 25 x H |
| 350
x 30 x h |
| 400
x 32 x127 |
| 400
x 40 x 127 |
| 400
x50 x 127 |
| H=90,
127, 160 |
| 400
x 40 x 203.2 |
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| 350mm |
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PSA60HV |
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Hardened
low-alloyed steel |
240mm |
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WA60JV |
WA54IV |
| 350mm |
WA100IV |
WA60IV |
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Nitrided
Steel |
240mm |
GC100IV |
GC80IV |
GC80IV |
| 350mm |
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Hardened
High-alloyed steel & HSS. |
240mm |
32A100HV |
32A60IV |
32A46IV |
| 350mm |
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32A60HV |
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| 400mm |
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Grey
Cast Iron
Chilled
Cast Iron |
240mm |
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WA60KV |
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| 350mm |
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WA60JV |
WA46KV |
| 400mm |
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Maag
System
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| Gear
Material |
Recommendations |
| M1~2.5 |
M2.5~5 |
Module
5 |
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Heat-treated
low-alloyed steel Strength
³
120kg/mm2 |
PSA80JV |
PSA60JV |
PSA46JV |
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Hardened low-alloyed
steel |
PSA80IV |
PSA60IV |
PSA46HV |
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Nitrided Steel |
GC100HV |
GC80HV |
GC60HV |
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Hardened
High-alloyed steel & HSS. |
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| Note
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Above
specifications, are suitable for the 0o grinding method.
For the 14.5o /20o , selecting one grade harder
wheels is better. |
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Standard
Sizes (D x T x H)
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220
x 17 x 40
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340
x 26.5 x 55
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450
x 29 x 127
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500
x 29 x 160
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220
x 20 x90
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340
x 26.5 x 150
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450
x 29 x 160
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500
x 29 x 270
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280
x 25.5 x 40
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340
x 29 x 55
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480
x 29 x 127
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500
x 41 x 160
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280
x 32 x 90
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340
x 29 x 150
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480
x 29 x 160
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500
x 41 x 270
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| Note:
When ordering, please advise full sizes, including U.J.K.P.
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